Chicken Bouillon Production Line
equipment overview:
1. This machine is mainly composed of push mixing blades, high-speed crushed material blades, cylinder, transmission box, motor and other parts.
2. The mixing blade is the main blade, which is decelerated by the reducer through the transmission of the motor through the V-belt to obtain a certain speed.
3. The mixing blade is mainly based on mixing. It sends the material to the crushed slurry. Under the high-speed rotation of the crushed slurry, the material can obtain the ideal mixing effect in a short time.
4. The discharging is manual discharging, the discharging speed is fast, and the cleaning is convenient.
5. The contact parts and outsourcing of this machine are made of SUS304 stainless steel, so there will be no volatilization, deterioration and loss of materials during the mixing process.
6. The controller adopts timing control, and the mixing time can be determined according to the nature of the material.
This machine is a supporting auxiliary machine required for plastic processing. It can automatically transport powder or granular materials directly into the hopper. It is a special equipment for adjusting the mixer. The contact materials are made of stainless steel, and the raw materials are completely free from pollution during the transportation process. Bringing in any foreign matter can realize fully enclosed automation in the production process. It is easy to install and can be moved. If multiple mixers use the same material, only one feeder can feed multiple feeders at the same time. , To avoid the trouble of manual feeding.
1.1 working environment:
Comply with the relevant requirements of GMP regulations
1.2 material pressing requirement
1.2.1granule requirement
· Particle size range: 14~60 mesh, with good compressibility and fluidity;
· Synthetic starch tablets: uniform particles, non-moist, and the proportion of fine powder (above 60 mesh) in the particles does not exceed one-third;
· Chinese medicine granules: The whole extract, semi-extract and raw powder granules must not be wet and have a certain degree of fluidity.
1.2.2 dry powder
· It is suitable for direct compression of the powder, and the compressed powder should not have certain compressibility and fluidity.
1.3 tablet shape:
It can press ordinary wafers, large-shaped pieces, special-shaped pieces, special-shaped pieces, single and double-sided lettering pieces, etc..
1.4 power requirements
380V,50Hz,3-phase,5-wire, N wire and PE wire can not interfere with each other
The machine is suitable for the folding and packaging of various rectangular or square single-particle items. The machine is widely used for the packaging of small particles such as seasonings, candy, chicken essence, food, medicine, health care products, etc. The packaging machine adopts arc surface The degree cam mechanism has high indexing accuracy, stable operation and low noise. The running speed of the main motor of the transmission system can be adjusted at will through the frequency converter. The machine also has a packaging paper color mark automatic alignment device, automatic stop function without paper, automatic stop paper without materials, reducing paper waste, and users can use packaging paper with various patterns. According to product requirements, it can be packaged in single and double layers of paper. Suitable for packaging rectangular or square shaped products such as folded candy cubes and chicken essence cubes.
The material blocks produced by the tablet press are automatically distributed to multiple packaging machines through the conveyor belt, reducing the probability of damage and contamination of the material blocks, and realizing fully automated production from tablet pressing to packaging.
Parameter:
Installed power | 11.5Kw |
Production capacity | 100-150kg/batch |
Mixing time | 3-5min |
Work characteristics | Batch type |
No. | Name | Material | Specification | Remark |
1 | Frame base | Angle steel, channel steel | Frame welding aging treatment | |
2 | Transmission case | Casting iron | The main bearing box guarantees the spindle rotation | |
3 | Upper cover | SU5304 | Thickness:2mm | Half frame can be opened |
4 | Rack outsourcing | SUS304 | Thickness:1.2mm | Brushed stainless steel surface |
5 | Simplified support | SUS304 | 2 pcs | Shear and Fold Welded Parts |
6 | Stirring blade | SUS304 | 3 pcs | Water cutting, sanding and forming, surface polishing |
7 | High-speed crushed pulp blade | SUS304 | 1 pair | Wire cutting, grinding and forming, surface polishing |
8 | Reducer | Carbon steel | Chinese brand | |
9 | Stirring motor | Level 4,15kW | ||
10 | Crush Motor | Level 4,2.2Kw | ||
11 | Electrical appliances | Chint, Zhejiang |
Model | Unit | ZD-600 | ZD-1000 | ZD-2000 | ZD-3000 |
Feeder power | KW | 0.75 | 1.1 | 1.5 | 1.5 |
Pushing motor power | KW | 0.75 | 0.75 | 0.75 | 0.75 |
Feeding pipe diameter | MM | 76 | 102 | 120 | 140 |
Feeding height | M | Customized as required | |||
Feeding amount | KG/H | 600 | 1000 | 2000 | 3000 |
Tank capacity | KG | 80 | 150 | 200 | 250 |
Material box size | CM | 65X65X80 | 100X75X80 | 120X80X80 | 160X80X80 |
weight | KG | 80 | 150 | 200 | 300 |
model parameter | GZP500-23D |
Punch head | 23 |
Punch diameter | 42 |
Diameter of middle mold | 56 |
Max production capacity (pcs/hour) | 82800 |
rpm | 0-30 |
Max main pressure | 100KN |
Max pre pressure | 40KN |
Max filling depth | 32mm |
Max tablet diameter | 35 |
Max irregular tablet length | 40 |
Punch length | 135 |
Working noise | ≤70dB |
Total power | 11KW/380V,50Hz,3-phase,5-wire |
Equipment dimensions | 1290*1200*1900 mm |
Net weight | 3500kg |
Remark | Max production capacity means when producing round tablet and with the minimum diameter, and when the RPM is highest. The production capacity is different for different tablets. |
.Main components material for GZP500 series automatic tablet press
No. | Component name | Material | precision |
1 | Upper and lower punch plate | QT500-7 | The end surface beat of the middle punch ≤0.05mm。 |
2 | Upper and lower punch die | 6CrW2Si | |
3 | Middle punch | Cr12MoV | |
4 | Upper guide rail plate | GCr15SiMn | Curve surface roughness Ra≥1.6 |
5 | Lower punch up rail | GCr15SiMn | Curve surface roughness Ra≥1.6 |
6 | Lower punch down rail | GCr15SiMn | Curve surface roughness Ra≥1.6 |
7 | Upper and lower pre-pressing wheels | GCr15SiMn | 6-class precision |
8 | Upper and lower main pressure roller | GCr15SiMn | 6-class precision |
9 | Pinch shaft | GCr15SiMn | 6-class precision |
10 | Spindle | 40Cr | 6-class precision |
11 | Worm gear reducer | 225-40 | Double enveloped high precision reducer |
12 | Main drive worm gear | Tin bronze10-1 | 6-class precision |
13 | Feeding impeller | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
14 | Feeding chassis | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
15 | Impeller I | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
16 | Barrel | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
17 | Outlet | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |