Cooling Patch Machine
This machine is the compound coating machine for gel products.
● Cooling patch made by this machine:
1. ZMJ-ST500 Cooling patch machine
● Brief introduction of the machine
This machine is the compound coating machine for gel products.
It is mainly used in producing cooling patch, hydrogel patch, and papua cream with multi-medicine ingredient. It can complete the coating and recombination during the process of production.
● Advantages:
Use the new type of rotary cutter to cut and adjust, common person can operate.
There is a device equipped to prevent tensile deformation between pneumatic length cutting and cross cutting, the cutting size is more precise.
The main body is with integrated wallboard design, and the installation precision is high, and the running is more stable.
Innovative design: anti-stretching device for bounce cloth, coating, and transportation, reduce the stretching deformation at the most.
Innovative design: gel tank and roll material semi-automatic feeding system, no need to feed the material by person.
Embossing roller is easy to change, different model of embossing shaft is optional to produce compound gel products with different size and shape.
● Technical process:
Introduction:
Take cooling patch as example. the product composes 3 parts:
1. stick resistant layer, 2.gel layer; 3. Back layer
Technical process:
Compound roll material, gel feeding→coating→combination→length cutting→cross cutting→finished products
● Main technical parameter:
Model: ZMJ-ST500
Product size: can be customized, the moulds for 120*50mm fever patch is included, if customer needs to produce several different size, different moulds are needed.
Non-woven or other roll material: Φ≤500mm, width≤500mm,
Inner diameter of the paper core: 76.2mm
coating width:500mm
capacity:120-250pcs/min
Power: 380v ,50hz ,3 kw
weight: 650 kg
dimension:L2600×W1100×H1800mm
package dimension:L2200×W1400×H1600mm
● Key parts:
Frequency converter speed control motor
Cutters synchronization system
Sizing roller system
Color code positioning system
Products outlet transportation system
Electrical Cabinet
● Spare parts together with the machine
Crossing cutter: 1 piece
Length round cutter: 2pieces
Maintaining tool: 1set
2. ZMJ-RH-40L Hydrogel Blending Machine
● Brief introduction of the machine
This machine combines the functions of planetary machine and High speed dispersion machine, unique blending structure is applied, dispersion bearing and blending paddle do planetary movement of revolution and rotation respectively, and the speed can be frequency controlled to make the material do complex movement, and the material is cut, kneaded and decentralized by a strong strength. Inside the tank, there are automatic wall scrapping device and bottom scrapping device to scrap the material which stick on the wall of the tank, and make high efficient blending. It is the ideal device for chemical, food, energy, gel, electronic, fluorosilicone, medicine, cosmetics, and daily chemical industries.
This machine composes of base, beam, upright post, tank cover, tank body, transmission and electric control system.
● Features and Performance
Basic technical parameters:
Model | XXJB-40L planetary blender |
Structure | electric tank lifting type, double blending |
Size:Dia420mm×290mm, designed volume: 40L, | |
wall of the tank is single layer designed. | |
Tank (blending tank) | internal material: SUS304 |
Internal wall is mirror polished after turning process to make sure | |
the good circle degree | |
Flange surface and the above tank body is sealed by seal ring. | |
Upper tank body( tank cover) | A、Material:SUS304。 |
B、one Φ83 powder/liquid material feeding hopper, | |
Can be opened and closed quickly. | |
One piece of reflector lamp with two sight glasses,(one for lamp | |
and other one is for observing), | |
One piece of vacuum manometer and other necessary connectors (vacuum/air evacuation/ reverse) | |
Blending principle | Two blending paddles which equipped on the planetary box do both revolution and rotation movement, and meanwhile, combined with low interval design, seamless, low speed blending paddle knead and interference movement and up/down, left/right cyclic movement will make sure the material well blended and mixed. |
Revolution/ blending motor and frequency controller, gear | Quantity: 1set, power: 4Kw/4P, frequency controller: accord with motor, 4KW; worm and gear reducer: RV075, reducing rate:1:11, operating coefficient: fa=1.55 |
planetary revolution speed | 0~135 rpm, adjustable |
Wall scraper | quantity: 1 set, material:SUS304 and Teflon, the speed is in accordance with the planetary revolution speed. |
Internal reference value (optional) | A. tolerance between mixing paddle:5±2.5 mm |
B. tolerance between mixing paddle and bottom:2~4 mm | |
C、tolerance between mixing paddle and tank wall:3±1.5 mm; | |
Stirring axis/stirring paddle speed | 0~267rpm, adjustable |
stirring paddle | A、material:SUS304;B、quantity:2 sets |
stirring paddle type | spiral type |
lifting | A. Electric lifting: 0.37KW, with positioning device, positioning is safe and reliable; |
B. Lifting height≤520。 | |
vacuum system | A. Stirring process can be proceed under the vacuum state, and the vacuum degree ≤-0.09Mpa。 |
B. Vacuum pump 4A-30,0.37kw/4P motor | |
C. With vacuum buffering tank and switch | |
D. Motion sealing: mechanic sealing, static sealing: O ring seal | |
E. Pressure maintainance: 24 hours, no oil leakage on paddle and tank when the paddle moving or under pressure state. | |
Positioning system | A. With positioning adjusting and locking device, can accurately locate the stirring bucket and tank cover, and prevent rotating. |
B.Tank cover and down flange location mouth and stirring bucket is accurately match up. | |
Electricity cabinet | Display and operation of vacuum device, frequency control, reflector lamp, lifting and running emergency stop are all proceeded in the electricity cabinet. |
Remark: stirring is with timing function. | |
Total power:5KW | Working voltage:3 phase 380V |
Weight :about 800KG |
● Configuration Lists
No. | Item | Specification | Origin |
1 | Motor reducer | 4KW | China |
3 | Frequency controller | 4kw 1set | Watson |
5 | Bearing | / | NSK |
6 | Oil sealing | / | Taiwan |
10 | Meters | China | |
11 | Valves | China | |
12 | Mechanic sealing | China | |
13 | lubricating grease | 7412 Semi-flow lubricating grease, high speed bearing special purpose grease | China |
● Designed parameter
1 | Vacuum degree | -0.098Mpa |
2 | structure | cantilever type |
3 | Rotary speed r/min | Low speed:revolution0~130/min,rotation 0~267min,. |
4 | Low speed axis | Spiral type, seamless design |
5 | tank location | mechanic hard location |
6 | tank lock | manual mechanic lock |
7 | power | AC:3*380V、50HZ |
8 | Tank cover lifting height | 400mm |
3. Cooling Patch Packing Machine
● Brief Introduction
This model of Fever Patch Packing Machine is a high quality production developed on the base of long time design and produce of four side sealing machine and combined the features of the machine from Europe and the market needs.
It can be used to pack fever patch, and can also pack plaster, cooling patch, warm paste, mask, rheumatism plaster, latex gloves, and any other flat shaped products needs to be packed in four side seal bag.
Machine features: easy to change moulds, and with bigger production capacity to pack small size products.
● Technique process:
Feed the products need to be pack on the conveyor belt manually- get into the bag- bag making- bag sealing- cut- finished products outlet.
● Main technical parameter
Name: Fever patch packing machine
Model: ZMJ-SB-T
Bag size: L120-180 mm×W80-125mm
Production capacity: 80-120bags/min
Film material: paper-alu,paper-plastic, Alu-plastic, alu coated film Φ≤350mm,Width≤532mm
Applicable products: Fever patch and other flat and soft products
Power: 220v 50Hz 2.2KW 3.3KW
weight: 800 kg
dimension: L4000×W1300×H1600mm
Packing dimension: L2600×W1900xH1800mm
● Main configuration
A. Electronic components
1. Touch screen
2. PLC
3. stepper transmission system
4. color code positioning system
5. finished products outlet transmission motor
6. other electronics: connector, relay, switch button and so on.
B. Frame appearance and main mechanic transmission.
1. The rack is made of nation standard 40*40*2 stainless steel square tube and Europe standard 4040 industry aluminum profile.
2. Protect cover is made by 1.2mm thickness 304 stainless steel sheet metal welding
3. The components which connect with inner products is made of 304 stainless steel and PU material.
4. Tooth shaped chain unit: gear ZG45(45# cast steel), sheet metal processed and quenching processed
Spare parts with machine
1) heating stick: 3 pieces
2) packing bag cutter blade: 1 piece
3) film cutter blade: 1 piece
4) thermocouple : 2 pieces
5) maintainance tools: 1 set